Separation:
Lift Pin Separation and Tumble Separators are ideal for handling bulk and parcel items, controlling flow, creating gaps, or preparing products for downstream processing.
- Lift Pin Separation: Uses mechanical pins that raise or lower to control product flow, stop items for inspection, or create gaps between products.
- Tumble Separator: Rotates or vibrates to separate mixed items by weight, size, or shape—ideal for bulk part handling or sorting.
Singulation:
Singulator conveyor systems are designed to create consistent spacing between products arranging them in single file for downstream automation, inspection, or packaging processes. These systems are essential in operations where precise, predictable product handling are critical. Singulation conveyors help eliminate product clumping, reduce jams, and improve the efficiency of automated systems.
- Speed Gapping: Adjusts conveyor speed to create uniform spacing between items. This method is ideal for high-speed applications where consistent gaps are required for scanning, sorting or wrapping.
- Activated Rollers: Uses powered rollers to control product movement and spacing. This technique offers precise control and is well-suited for delicate or irregularly shaped items and can be accomplished with an inset roller belt and no added controls.
- Accumulation & Release (Slugging): Gathers products into groups, holding and releasing them at set intervals. This method is commonly used in batching operations or when synchronizing with other machinery. Singulated release for zoned conveyor systems can be employed to precisely control item flow in each zone, ensuring smooth downstream processing and preventing product collisions.
- Vibratory Feeder: Uses vibrations to feed products onto the conveyor one at a time. This is especially effective for small parts or bulk materials that need to be singulated before further processing
Benefits of Dynamic Conveyor Singulation & Separation Solutions
- Engineered for Flexibility: Our modular conveyor designs allow for easy reconfiguration and integration into existing lines, adapting to your changing production needs.
- Reliable Product Handling: Dynamic Conveyor systems are built to maintain consistent spacing and orientation, reducing jams and improving downstream automation performance.
- Sanitary & Maintenance-Friendly: Designed with easy-to-clean materials and tool-less maintenance features, our conveyors support hygienic operations and reduce downtime.
- Custom-Tailored Solutions: We work closely with you to develop singulation solutions that match your product type, throughput goals, and space constraints.
- Versatile Integration: Easily integrates with existing conveyor systems and automation equipment.
- Made in the USA: All of our conveyors are manufactured in the U.S., ensuring high-quality craftsmanship and responsive customer support.
Separation & Singulation Conveyor Solutions Across Industries
Food Processing: Singulation ensures individual items like snack bars or packaged meals are evenly spaced for accurate inspection and packaging.
Pharmaceutical & Medical Device: Pills or vials are singulated to allow precise counting, labeling, or robotic handling.
Automotive: Small components such as fasteners or clips are singulated for automated assembly or quality control.
Consumer Goods: Products like bottles or personal care items are spaced for efficient labeling and boxing.
Electronics: Circuit boards or small electronic parts are singulated for automated testing or placement.
Let’s Get Moving
Looking to improve your product flow with singulator conveyors? Our team is ready to help you design a system that fits your unique application. Contact us today to get started.
