Adding automated conveyor sortation solutions into a production line can be one of the most influential investments in increasing throughput, adding efficiencies and boosting accuracy, all while reducing manual labor. This results in a quick ROI while allowing the capital and human resources to be more effectively deployed elsewhere in the operation.
There are many types of conveyor sortation solutions that can be implemented across various industries, depending on product characteristics and throughputs necessary. Dynamic Conveyor is an industry leader in offering a wide selection of conveyor sorters that can be customized to the specific needs of each operation.
Sortation Application Definitions:
There are two areas where conveyor sorters are commonly deployed. This is sortation of individual parts or sortation of packages / parcels that contain product. These solutions can be deployed both end of line, as well as any area where sortation may be required mid process.
Parts Sorting: Involves separating individual parts / units and can be based on size, shape, material, color, poor part quality, metal detection etc. Parts sortation can be accomplished utilizing a number of solutions.
- Divert arm: Diverting arms are commonly utilized for diverting an entire product flow. This could be for diverting to a different lane, Gaylord, or for product rejection.
- Belt Sorter: Parts are sorted left or right on a belt sorter. These sorters offer excellent flexibility in being able to sort diverse product sizes and shapes.
- Pneumatic: Conveyor Sorters using pneumatics (air pressure) are an excellent solution for various types of parts such as very small or delicate parts sorting.
Package / Tote / Parcel Sorting: The automated process of directing boxes to specific destinations within a facility using various types of sortation systems. Options for box sortation are:
- OTU (Omni Directional Transfer Unit) Sorting: These units utilize a rotating wheel sorter and are commonly used in end of line box or tote sorting solutions. These sorters can achieve rates of 60-80 packages per minute.
- ARB (Activated Roller Belt): ARB sorters are an industry leader in versatility and sortation rates. They can sort a large array of product types including boxes, totes, poly bags, mailers, etc down to a 4″x4″ minimum. ARB Sorters also provide the ability to have a high number of sortation zones in a compact footprint.
- Z-Sort: Z-Sort conveyor solutions offer unparalleled flexibility in sorting small and challenging package shapes. Utilizing a unique belt sorter arrangement, these sorters can offer sort rates up to 45 packages / parcels per minute.
- Pop-Up Sorters: Pop up wheel and roller sorters are common in end of line solutions for sorting packages and totes. These sorters can often achieve rates up to 50 parcels per minute.
Examples of Parts Sortation Solutions Across Industries
- Plastic Injection Molding: Sorts molded plastic parts from runners for efficient processing and conveys and sorts them to a predefined location such as a tote or gaylord.
- Electronics Manufacturing: Organizes small electronic components for streamlined assembly.
- Automotive: Sorts plastic and metal parts for efficient production lines. Parts can be sorted to locations based on the same part type or for assembly kits.
- Medical Devices: Separates and sorts medical device components for precise assembly
Examples of Box Sorting Conveyor Solutions Across Industries
- E-commerce: End of line package sortation is common in e-commerce where high volumes of packages need to be sorted based on destination or carrier type.
- Automotive: Streamlines the sorting of various boxed car parts for kitting or assembly.
- Pharmaceuticals: Accurately sorts types medications or medications by central fill facility for streamlined distribution.
- Food Processing: Sortation is commonly used at the end of processing lines to sort various packaged foods to packout. Additionally, full boxes can be sorted to shipping or distribution locations.
- Retail: Manages product sorting for effective inventory control and restocking for optimal supply chain management.
Maximize Your Efficiency with Dynamic Conveyor’s Sorting Solutions
At Dynamic Conveyor, we understand that every manufacturing facility has unique needs. Our sortation conveyor systems are designed with modularity, efficiency, productivity, precision, accuracy, and reliability in mind, ensuring that your manufacturing operations and distribution centers run smoothly and effectively.
Modularity
Our part sorting conveyor systems and automated solutions are built to adapt to your ever-changing needs. With modular components, you can easily reconfigure your conveyor system to accommodate new products, processes, or layouts. This flexibility allows you to scale your operations without the need for costly and time-consuming overhauls.
Efficiency
Efficiency is at the core of our design philosophy. Our automated sorting systems are engineered to minimize downtime and maximize throughput. With features like quick-change belts and tool-less assembly, maintenance is a breeze, allowing you to keep your production lines running at peak performance.
Productivity
Boost your productivity with our innovative part sorting solutions. Our conveyors are designed to handle a wide variety of part sizes and shapes, ensuring that your sorting process is both fast and accurate. An automated sortation system helps you reduce labor costs and increase output, giving you a competitive edge in the market.
Precision and Accuracy
Precision and accuracy are critical in part sorting, and our conveyor systems deliver both. With advanced sensors and controls, our systems ensure that each part is sorted correctly, reducing errors and improving overall quality. You can trust our custom sortation conveyors to handle your parts with the utmost care and precision.
Reliability
Reliability is a hallmark of Dynamic Conveyor’s products. Our part and box sorting conveyor systems are built to withstand the rigors of daily use, providing you with a dependable solution that you can count on. With robust construction and high-quality materials, our conveyors are designed for long-lasting performance.
Experience the Dynamic Conveyor difference and take your box and part sorting operations to the next level. Contact us today to learn more about our customizable conveyor solutions and how they can benefit your business.
